Solar bracket roll forming machine for Qatar

Solar bracket roll forming machine

Photovoltaic (PV) mounting systems are the core supporting components of photovoltaic (PV) power generation. High-quality mounting systems ensure the installation stability and positioning accuracy of PV panels, preventing displacement and damage that could affect power generation efficiency. This roll forming machine was developed to meet the demands of large-scale, high-precision PV mounting system production. It can mass-produce mounting components that meet industry strength and durability standards, significantly reducing production costs while ensuring product quality, thus helping companies enhance their competitiveness in the new energy market.

Products and Applications

1. Main Production Components: Roof mounting rails, rail system brackets, PV panel support structure channel steel, and core mass-produced PV mounting profiles, which are key structural components in the photovoltaic and energy fields.

2. Core Application Areas

PV Panel Installation: Provides structural support for PV panels, ensuring installation accuracy and stability under different environments.

Energy Infrastructure: Used for wind turbine support structures, cable management, and electrical equipment enclosure installation.

Lightweight Structure Load-Bearing: Suitable for supporting and reinforcing lightweight frames, providing an economical solution for light load-bearing applications.

Machine Composition and Operating Advantages

The equipment is a high-performance automated production line. Core components are all designed with high precision to ensure smooth production and product accuracy. The functions of each component are as follows:

Hydraulic Uncoiler: Enables stable and efficient feeding of raw materials;

Servo Feeder: Provides precise positioning, laying the foundation for high-precision processing;

Punching Press/Independent Punching Unit: Enables precision punching of profiles according to design requirements;

Roll Forming Main Unit: Achieves consistent and high-precision forming of profiles;

Servo Tracking Cutting Machine: Achieves flat and precise cutting of profiles even at high speeds;

Electrical and Hydraulic System: Provides power to the entire production line and enables intelligent control, optimizing operating efficiency.

Production Advantages: Fully automated production replaces manual labor, saving time and labor costs; high product quality consistency ensures the structural integrity of photovoltaic installations; produced bracket components can be directly assembled on-site, shortening the overall construction period of photovoltaic projects.

Technical Parameters

1. Raw Materials: Compatible with Q235 and Q350 steel, thickness range 1.0-2.0mm;

2. Profile Specifications

U-shaped Purlins: U21, U41;

3. Production Speed: Production line speed up to 30m/min with punching function, servo feeding speed 60m/min;

4. Punching Station Configuration: Feed guide adjustable on one side, equipped with a 2.2KW motor-driven roller clamping device, leveling unit with 3 upper rollers and 4 lower rollers; servo feeding driven by a 22.0KW servo motor, supporting multi-segment feeding and programmable feeding length;

5. Stamping Structure: Stamping frame with mortise and tenon structure, precision machined from 45# steel; die base with independent structure, mounted on T-shaped guide rail, die material CR12MOV, high durability.

Product samples

Packging&shipping

Why choose us?

1. Beenew Machinery have 29 years experience of manufacturing roll forming machines.

2. Produced and sell more than 1000 sets roll forming machine,is the top roll forming machine factory in China.

3. Our roll forming machines sell to more than 50 countries,and our clients more than 6000.

4. From scheme design,production manufacturing,installation and commissioning go after-sales service are one-top.

5. Strict machine inspection,key components are used band configurations.

Our factory