The deck floor roll forming machine crafted by Beenew stands as a pivotal piece of manufacturing equipment in the realm of prefabricated steel structures. It seamlessly transforms metal coils, encompassing galvanized and cold-rolled steel plates, through a series of intricately designed rolling dies. This continuous and gradual deformation process results in the precise creation of closed floor decks, each with a specified cross-sectional shape, catering to the diverse needs of construction projects.
The Beenew Deck Floor Roll Forming Machine represents a significant advancement over traditional heavy concrete floor slabs. Its intelligent and automated processes produce closed floor decking, which have become the preferred choice in contemporary construction owing to their superior portability. Made from lightweight, high-strength materials, these decks dramatically decrease the overall weight burden, leading to cost savings and simpler foundation treatments. This weight reduction also has far-reaching implications, allowing for more flexible structural designs that can adapt to various requirements. Additionally, the lighter load enhances seismic performance, enhances structural safety, and ensures a more stable and dependable support system for modern buildings.
Item |
Parameters |
Material Thickness |
0.8-1.5mm |
Driving Motor |
45kw |
Forming Station |
35 |
Roller Material |
GCr15 |
Shaft Diameter |
85mm |
Shaft Material |
45# steel |
Hydraulic Station Power |
5.5kw |
Cutting Length Precision |
±2mm |
Control System |
PLC |
The Beenew Deck Floor Roll Forming Machine stands as a purpose-built solution for crafting steel floor decks. It employs cold-rolling technology to transform steel coil raw materials into the precise shape of the floor deck as they pass through the machine's mold. This floor decking, a staple in steel-framed architectures, finds widespread use in colossal structures like factories and stadiums, reinforcing their structural integrity.
The Deck Floor Roll Forming Machine boasts remarkable production efficiency, significantly enhancing the profitability of enterprises. Unlike traditional methods, it is environmentally friendly, eliminating pollution and aligning with the standards of modern green buildings. Additionally, its automated production process accelerates the construction of steel structure floor decking, outpacing traditional approaches. This not only speeds up the overall construction process but also reduces costs for construction companies, making it a cost-effective and sustainable solution.
The Beenew deck floor roll forming machine boasts rollers crafted from premium 45# forgings, subjected to meticulous fine processing and hard chrome plating for exceptional durability. For heights exceeding 50mm, bearings are seamlessly integrated into the rollers. Meanwhile, the shearing blades are precision-cut from Cr12 die steel wire and undergo rigorous heat treatment, ensuring they are razor-sharp and possess remarkable toughness. The machine employs an innovative hydraulic shearing system, featuring both front and rear shears, to optimize material usage and minimize waste.
1.What is Roll Form Tooling?
Roll form tooling encompasses the integrated system of tools, dies, and machinery employed in the roll forming technique, which meticulously shapes continuous metal coils into precise, designated profiles.
2.What is the principle of roll forming?
Plate rollers are employed to fabricate O-shapes, U-shapes, and various angular configurations by applying diverse bending techniques to the material. The fundamental working principle of a plate rolling machine involves pressing the material firmly between rotating rolls, causing it to bend and conform to the desired shape. This process allows for precise shaping of metal plates into complex profiles.
3.What are the specifications of roll forming machine?
Item |
Parameters |
Material Thickness |
0.8-1.5mm |
Driving Motor |
45kw |
Forming Station |
35 |
Roller Material |
GCr15 |
Shaft Diameter |
85mm |
Shaft Material |
45# steel |
Hydraulic Station Power |
5.5kw |
Cutting Length Precision |
±2mm |
Control System |
PLC |